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What are mono materials?

Monomaterials are made entirely from one material type, like plastic, paper, or aluminum. They do not contain layers of different materials, which makes them easier to recycle.

Our monomaterial stand-up pouches use a single plastic family, either polyethylene, PE, or polypropylene, PP. They can have multiple layers, but always within the same material family. This keeps the pouch recyclable and still protects your product well. By adding EVOH, we achieve a high barrier against oxygen and moisture.

Choose monomaterial if you want to support a circular economy without compromising on quality or protection.

Monomaterial packaging at PouchDirect

How mono materials fit into the recycling system

A key reason monomaterials are used more and more is their simplicity. The simpler a pack is built, the better it usually fits existing waste systems. In recycling, it is all about recognizability, sortability, and reusability of materials. Material choice plays a big role here.

Multilayer structures

Stand-up pouches with a multilayer build, for example a plastic pouch with an aluminum barrier layer or a paper outer, are often designed for extra protection or shelf appeal. Combinations like a plastic window in a paper bag, or a paper bag with a plastic sealing sticker, may look harmless, but they can cause confusion at end of life. The materials are hard to separate, for consumers and for sorting machines. As a result, the material can end up in the wrong waste stream, or not be recycled at all.

Mono structures

Monomaterial stand-up pouches are simpler. They are made from one plastic type. This makes them easier to recognize and sort in waste facilities. Because the material is not mixed with other layers, it stays more useful for recycling. The chance of actual reuse is higher than with mixed-material packs.

Want to know how this works in practice? Also read our page on recyclability.

Is monomaterial right for your product?

When we talk about sustainable packaging, the focus often goes to the material, is it recyclable, compostable, or made from renewable resources. That is only part of the story. Packaging also protects products from damage, spoilage, or quality loss. If protection falls short, the resulting waste can have a much bigger environmental impact than the packaging itself.

Take coffee as an example. Producing one kilogram of coffee beans takes about 18,900 liters of water. The packaging in comparison, a flexible pouch of roughly 26 grams of film is enough to pack 1 kg of coffee. Producing that amount of plastic requires an estimated less than 6 liters of water, based on an average water footprint of 183 liters per kilogram of plastic, source, The Water Footprint Network.

Monomaterial stand-up pouches at PouchDirectMonomaterial stand-up pouches at PouchDirect
100% recyclable monomaterial100% recyclable monomaterial

Monomateriaal is dé stap naar duurzamer verpakken. Of het past bij jouw product, hangt af van zaken zoals de eigenschappen van je product en hoe het wordt verwerkt in de keten. Als de toepassing klopt, biedt een monomateriaal-stazak duidelijke voordelen voor recycling en hergebruik.

Twijfel je of monomateriaal geschikt is voor jouw product? Neem gerust contact met ons op. We denken met je mee en vinden samen een oplossing die werkt én duurzaam is.

Of bekijk direct ons mono material range right away, with different sizes, styles, and finishes.

Looking for a quick answer? Check out these FAQs!

Mono materials
What are mono material stand up pouches?
Mono material stand up pouches are built entirely from one polymer family, for example PE PE or PP PP. That means the layers, zipper and any valve are made from the same type too. Because there is no mix of different plastics, sorting systems recognise the pouch better, separation is easier and the material can be recycled more efficiently. You avoid combinations like PET aluminium PE, which improves recyclability a lot. Depending on your product, you usually choose PE or PP, optionally with a barrier solution that stays within the same material family.
Can mono material pouches have multiple layers and still remain recyclable?
Yes. Mono material pouches can have multiple layers, as long as all layers stay within the same polymer family, for example PE PE or PP PP, including the zipper and any valve. This way you combine extra strength, better sealing and barrier performance with easy sorting and high recyclability as mono material. Local collection guidelines can differ per country or municipality.
Do mono material pouches provide enough protection?
Yes. With a very thin EVOH layer in a PE or PP pouch, you get a strong barrier against oxygen and moisture without mixing different plastics. The pouch remains mono material and is easier to sort and recycle. Simply put, EVOH acts like a very thin shield between layers, keeping your product well protected. Ideal for products like coffee, nuts, granola and spices where freshness and aroma matter.
Why are mono material pouches easier to recycle?
Because they consist of one polymer family, they are recognised better by sorting systems, layers do not need to be separated, and they fit existing recycling streams more easily. That makes sorting faster and cleaner, increases the quality of the recycled material and improves the chance of real reuse. For best recyclability, choose PE PE or PP PP, including zipper and valve in the same material.
When is a mono material pouch less suitable?
Mono can be less suitable when extremely high barrier requirements or special finishes are needed. Think very long shelf life, extra light barrier, strong aroma retention, or processes like pasteurisation, retort and hot fill. A pronounced metallic look or certain special coatings also do not always match mono, even with EVOH. In those cases, we look for the best possible solution while keeping recyclability as high as possible.
Are mono material pouches suitable for my product, and when do you choose PE or PP?
Often yes. Together we assess your product properties, required shelf life and local processing streams. Think sensitivity to fat and moisture, aroma retention, required protection, size, filling process and sealing method. Based on that, we advise a suitable mono material pouch, usually PE or PP, optionally with a thin EVOH barrier layer within the same material family. If your application needs extremely high barrier or heat processes, we look at an alternative with comparable recyclability. Want certainty? Request a sample and we will test with you.
Do you supply mono PE and mono PP stand up pouches?
Yes. We supply mono material stand up pouches in mono PE and mono PP as doypack and flat bottom, available from stock. EVOH barrier options are available. For custom solutions, almost anything is possible, from special sizes and windows to printing and extra features.

Want to know more or have questions? Contact us - we'll be glad to help!